Fused optical fiber optical device system

ABSTRACT

A fused optical fiber optical device system comprises at least one optical component comprising optical fibers and at least one other optical component with which light transmitted in the optical fibers interacts, wherein the optical fiber comprises a core glass of the following composition: La 2 O 3  1-23 mole %, ZrO 2  1-10 mole %, WO 3 ≧2.5 mole %, ZnO 1-15 mole %, BaO 0-9 mole %, B 2 O 3  20-70 mole %, Ta 2 O 5  0-3 mole %, CaO 0-7 mole %, PbO 6-35 mole %, SiO 2  0-40 mole %, As 2 O 3  and/or Sb 2 O 3  0-0.1 mole %, Nb 2 O 5 0-3 mole % and Al 2 O 3 0-8 mole %. The core glass is essentially free of CdO, has a refractive index n d  of at least 1.8 and a CTE of ≧about 74×10 −7 .

Fiber optics deals with the transmission of light through small filamentary optical materials or fibers. Typically, the fibers comprise a central core and an outer surrounding cladding along the entire length of the fiber. The transmission of light through the fiber is based on the phenomenon of total internal reflection. For total internal reflection, the refractive index (n) of the core must be greater than the refractive index of the cladding. Depending on the application, the materials used to fabricate the optical fiber vary. A large difference of refractive index between core glass and cladding glass is generally desirable.

SUMMARY OF THE INVENTION

The present invention relates to the field of fused optical fiber optical device systems and more particularly to a device comprising a high refractive index optical fiber.

More particularly, the invention relates to a fused optical fiber optical device system having at least one optical component comprising optical fibers and at least one other optical component with which light from said optical fibers interacts.

In a preferred embodiment the optical fibers have a core glass which has a refractive index of at least 1.8, and a coefficient of thermal expansion (CTE) of ≧74×10⁻⁷, is essentially free of CdO and has the following composition in mole %: La₂O₃ 1-23 ZrO₂ 1-10 W0₃ ≧2.5 ZnO 1-15 BaO 0-9  B₂0₃ 20-70  Ta₂O₅ 0-3  CaO 0-7  PbO 6-35 SiO₂ 0-40 As₂0₃ and/or Sb₂O₃  0-0.1 Nb₂O₅ 0-3 and Al₂0₃ 0-8. 

In another preferred embodiment the core glass of the optical fibers has a refractive index of at least 1.8, and a CTE of ≧74×10⁻⁷, is essentially free of CdO and PbO and has the following composition in mole %: La₂O₃ 1-23 ZrO₂ 1-10 W0₃ ≧2.5 Ta₂O₅ 0-3  ZnO 1-15 BaO + CaO ≧4   B₂0₃ 20-70  Ta₂O₅ 0-3  SiO₂ 0-40 As₂0₃ and/or Sb₂O₃  0-0.1 Nb₂O₅ 0-3 and Al₂0₃  0-8. 

In yet another preferred embodiment the core glass of the optical fibers has a refractive index of at least 1.8, and a CTE of ≧74×10⁻⁷, is essentially free of CdO, PbO and Ta₂O₅ and has the following composition in mole %: La₂O₃ 1-23 ZrO₂ 1-10 W0₃ ≧2.5 ZnO 1-15 BaO + CaO ≧4   B₂0₃ 20-70  SiO₂ 0-40 As₂0₃ and/or Sb₂O₃  0-0.1 Nb₂O₅ 0-3 and Al₂0₃  0-8. 

In yet another preferred embodiment the core glass of the optical fibers has a refractive index of at least 1.8, and a CTE of ≧74×10⁻⁷, is essentially free of CdO and Y₂O₃ and has the following composition in mole %: La₂O₃ 1-23 ZrO₂ 1-10 W0₃ ≧2.85 ZnO 1-15 BaO 0-9  B₂0₃ 20-70  CaO 0-7  PbO 5-35 SiO₂ 0-40 As₂0₃ and/or Sb₂O₃  0-0.1 Nb₂O₅ 0-3  Al₂0₃ 0-8 and Ta₂O₅  0-2.9.

In addition to cadmium free compositions, it is also preferred in this invention to provide systems with reduced or absent contents of arsenic, lead, yttrium and tantalum. The glass compositions of use in the cores of the optical fiber systems of the present invention advantageously significantly decrease or eliminate the levels of oxides of lead, yttrium, tantalum, arsenic and/or cadmium found in traditional core glass compositions without any significant adverse effects on optical and physical properties.

Good fusibility and meltability of the core glass compositions of use in the optical fiber systems of the present invention are achieved by balanced proportions of glass formers (e.g., SiO₂, B₂O₃) in relation to the poorly melting highly refractive components (e.g., BaO, CaO, WO₃, ZrO₂).

The core glass compositions used in the present invention preferably contain about 20-70 mole % of the main glass former B₂O₃, particularly preferably about 25-50 mole %, and most preferably about 30-40 mole %. Another glass former, SiO₂, is present in amounts of about 0-40 mole %. Most preferably, the compositions contain about 9-15 mole % of SiO₂.

Tungsten oxide WO_(3 is) present in an amount of ≧2.5 mole % in the glass and, in addition to the fine adjustment of the optical position, tungsten oxide serves to further reduce the tendency towards crystallization in a glass system. A WO₃ content of ≧2.5 by mole is preferred, particularly preferably ≧2.75 mole % and most preferably ≧2.85 mole %. Typically the amount of WO₃ is less than 6 mole %.

The core glass compositions of use in the present invention preferably contain ≦3 mole % of Ta₂O₅, preferably about 0-2 mole %, particularly preferably about 0-1.5 mole % and for certain embodiments are preferably Ta₂O₅ free. In certain embodiments, the maximum sum of WO₃+Ta₂O₅ taken together is preferably about 3.5-10 mole %, most preferably about 3.5-7.5 mole %.

For stabilization of crystallization and durability, the core glasses may contain a ZrO₂ content of about 1-10 mole %, preferably about 5-10-mole % and most preferably about 6-9 mole %.

For increasing the refractive index and enhancement of dispersion characteristics, a BaO content of about 0-9 mole % is preferred, particularly preferably about 0-5 mole % and most preferably about 2-4.50 mole %. A La₂O₃ content of about 1-23 mole % is preferred, particularly preferably about 5-15 mole % and most preferably about 7-13 mole %.

In general, Sb₂O₃ can be used in place of or in combination with As₂O₃, and is especially useful when As₂O₃ is absent. Sb₂O₃ is typically used in amounts of 0-0.1 mole %.

Preferably, the alkaline-earth components CaO and BaO taken together comprise ≧4 mole %, particularly preferably ≧6 mole %, and most preferably ≧8 mole %. Typically the amount of CaO+BaO is less than 16 mole %. In certain embodiments niobium oxide can be used advantageously to increase refractive index of the glass and improve its durability. A Nb₂O₅ content of about 0-3 mole % is preferred, particularly preferably about 0-2 mole % and especially 0-1 mole %. According to another aspect of the present invention, the novel core glass compositions of use in the optical fiber system of the present invention have a CTE of ≧74×10⁻⁷, particularly preferably a CTE of ≧75×10⁻⁷ and most preferably a CTE of ≧76×10⁻⁷, e.g., around 76, 77, 78, 79, 80, etc. According to another aspect, the refractive index (sodium d-line, 589.29 nm) is at least 1.8, e.g., about any of 1.800, 1.805, 1.801, 1.815, 1.820, 1.825, 1.830, 1.835, etc.

All the glass fiber components of this invention can be prepared conventionally. Typically, core glass rods are drawn from molten liquid having the desired composition. An alternative is to mold the molten liquid in special molds. Light transmission optical fibers can be manufactured by means of the preferred core glass compositions disclosed herein and an appropriate cladding glass in accordance with known methods (e.g., a double crucible method or a rod-in-tube method). A bundle of fibers can be made from a plurality of glass fibers. By twisting a bundle of fibers, a twister is obtained. This twister rotates the image coming from, for example, a photomultiplier and can be used in, e.g., night-vision telescopes. Methods for cladding core glasses, drawing rods, assembling bundles etc. are all conventional, e.g., see W. B. Allan, Fibre Optics, Theory and Practice, Plenum press 1973; J. Wilbur Hicks, Jr. and Paul Kiritsy, “Fiber Optics”, Glass Industry April-May 1962; J. Hecht, Understanding Fiber Optics, Prentice Hall, 1999.

The glass composition ranges according to the invention offer a group of cadmium-free optical core glasses, which have improved properties. With these properties, especially with their optical positions, the resultant optical fibers are outstandingly suitable for use in the optical applications of, for example, tapers for X-ray imaging, crystallography, protein crystallography, astronomical imaging arrays, transfer windows, cell phones, sensors e.g., biometric, night vision technology, e.g., goggles, telescopes, telescope optics, etc., beam splitter technology, e.g., beam splitters, etc., imaging, e.g., transmission tapers, twisters, etc. projection, telecommunication and laser technology, etc., where, other than as specified herein, they are employed conventionally.

The fused optical fiber optical device systems of this invention include systems routinely found in such applications, often including one or more of light sources, lenses, windows, beam splitters, reflective or transmissive surfaces, optical detectors (CCD's etc.), detector arrays, phosphor coatings, bandpass filters, sensor arrays, filter coatings, multi-channel plates, microprocessors, display elements (LCD, LED, etc.), etc. The optical fiber components of this invention can be used together with such components or as part of such components, etc. Such configurations are conventional [See e.g., T. Gibson, “Seeing in the Dark” American Heritage of Invention and Technology, 14(1) pp 47-54 (1998); I. P. Csorba, (book) Image Tubes, Sams &Co. (1985)].

Without further elaboration, it is believed that one skilled in the art can, using the preceding description, utilize the present invention to its fullest extent. The following preferred specific embodiments are, therefore, to be construed as merely illustrative, and not limitative of the remainder of the disclosure in any way whatsoever.

In the foregoing and in the following examples, all temperatures are set forth uncorrected in degrees Celsius and, all parts and percentages are by mole %, unless otherwise indicated.

EXAMPLES

Glasses according to the invention are produced from customary raw materials by melting. Tables 1-3 show the respective composition (in mole %, based on oxide), the refractive index n_(d), the CTE and the glass transition temperature T_(g) [° C.] of the example glasses. TABLE 1 1 2 3 4 5 6 La₂O₃ 10.99% 11.14% 11.14% 11.14% 11.14% 11.14% ZrO₂ 6.13% 6.21% 6.21% 6.21% 6.21% 6.21% WO₃ 2.86% 2.89% 2.89% 2.89% 2.89% 2.89% ZnO 12.86% 11.85% 11.85% 11.85% 11.85% 11.85% BaO 5.49% 4.24% 4.24% 4.24% 4.24% 4.24% B₂O₃ 36.96% 35.97% 36.43% 36.43% 36.42% 36.43% Ta₂O₅ 2.99% 2.63% 2.33% 2.23% 2.03% 1.72% CaO 4.79% 4.86% 4.86% 4.86% 4.86% 4.86% PbO 4.82% 8.08% 8.44% 8.61% 9.07% 9.76% SiO₂ 12.05% 12.07% 11.55% 11.48% 11.23% 10.84% As₂O₃ 0.06% 0.06% 0.06% 0.06% 0.06% 0.06% Ref. Index measurement 1.80962 1.8171 1.8193 Ref. Index Becke 1.79 1.785 1.785 1.805 1.805 Line at SFO dispersion 39.56 37.88 CTE (×10⁻⁷) 75.7 76.6 76.7 Tg (° C.) 598 581 577 Soft. Pt. (° C.) 692 680 Strain Pt. (° C.) 542 545 Anneal Pt. (° C.) 572 575 Working Pt. (° C.) Knoop Hard. Density (g/cm³)

TABLE 2 7 8 9 10 11 12 13 La₂O₃ 11.14% 11.14% 11.13% 11.14% 10.99% 11.14% 10.99% ZrO₂ 6.21% 6.21% 6.75% 6.21% 6.13% 6.21%  6.25% WO₃ 2.89% 2.89% 2.89% 2.89% 2.85% 2.89%  2.85% ZnO 11.85% 11.85% 11.36% 11.86% 12.86% 11.85% 12.86% BaO 4.24% 4.24% 4.24% 4.24% 5.49% 4.24%  7.00% B₂O₃ 36.42% 36.43% 36.42% 36.43% 38.14% 36.43% 37.30% Ta₂O₅ 1.42% 1.11% 0.91% 0.91% 2.99% 1.42%    2% CaO 4.86% 4.86% 4.86% 4.86% 4.79% 4.86%  5.49% PbO 10.47% 11.08% 11.45% 11.07% 0.00% 10.13%  0.00% SiO₂ 10.44% 10.13% 9.93% 10.33% 13.20% 10.77% 12.70% As₂O₃ 0.06% 0.06% 0.06% 0.06% 0.06% 0.06%  0.06% Nb₂O₅ 2.50%  1.20% Ref. Index 1.8182 1.817 1.817 1.818 measurement Ref. Index 1.805 1.815 1.808 1.805 Becke Line at SFO dispersion CTE (×10⁻⁷) 77.0 70.94 76.7 73.55 Tg (° C.) 578 575 Soft. Pt. (° C.) 670 Strain Pt. (° C.) 576 Anneal Pt. (° C.) 543 590 Working Pt. 573 781 (° C.) Knoop Hard. 600 Density (g/cm³) 4.847

TABLE 3 14 15 La₂O₃ 11.49% 11.49% ZrO₂ 7.00% 7.10% WO₃ 3.50% 3.50% ZnO 12.86% 13.16% BaO 6.80% 6.80% B₂O₃ 37.30% 37.50% Ta₂O₅ 0.00% 0.00% CaO 5.79% 5.79% PbO 0.00% 0.00% SiO₂ 13.40% 13.40% As₂O₃ 0.06% 0.06% Nb₂O₅ 1.80% 1.20% Ref. Index 1.808 1.800 measurement CTE (×10⁻⁷) 74.2 74.2

The glasses according to the invention are produced as follows: the raw materials for the oxides are weighed out. The refining agent or agents are added, and thorough mixing is carried out. The glass mixture is melted at about 1300° C. in a continuous Pt melting unit or 2I crucible, refined at about 1427° C. and thoroughly homogenized. At a pouring temperature of about 1149° C., the glass is poured and is processed to give the desired dimensions.

The preceding examples can be repeated with similar success by substituting the generically or specifically described reactants and/or operating conditions of this invention for those used in the preceding examples. From the foregoing description, one skilled in the art can easily ascertain the essential characteristics of this invention and, without departing from the spirit and scope thereof, can make various changes and modifications of the invention to adapt it to various usages and conditions. 

1. A fused optical fiber optical device system comprising at least one optical component comprising optical fibers and at least one other optical component with which light transmitted in said optical fibers interacts, wherein said optical fibers comprise a core glass of the following composition in mole %: La₂O₃ 1-23 ZrO₂ 1-10 W0₃ ≧2.5 ZnO 1-15 BaO 0-9  B₂0₃ 20-70  Ta₂O₅ 0-3  CaO 0-7  PbO 6-35 SiO₂ 0-40 As₂0₃ and/or Sb₂O₃  0-0.1 Nb₂O₅ 0-3  Al₂0₃ 0-8 

and essentially free of CdO with a refractive index n_(d) of at least 1.8 and a CTE of ≧74×10⁻⁷.
 2. The optical device system of claim 1, wherein the amount of Ta₂O₅ is 0-2-mole %.
 3. The optical device system of claim 2, wherein the amount of Ta₂O₅ is 0-1.5-mole %.
 4. The optical device system of claim 1, wherein the amount of WO₃ is ≧2.75 mole %.
 5. The optical device system of claim 1, wherein the CTE is ≧75×10⁻⁷.
 6. The optical device system of claim 5, wherein the CTE is ≧76×10⁻⁷.
 7. The optical device system of claim 1, wherein the amount of PbO is about 9-35 mole %.
 8. The optical device system of claim 7, wherein the amount of PbO is about 10-35 mole %.
 9. The optical device system of claim 1 which is a night vision telescope.
 10. The optical device system of claim 1 which comprises night vision goggles.
 11. The optical device system of claim 1 which comprises a beam splitter.
 12. The optical device system of claim 1, wherein the amount of BaO+CaO is about ≧4 mole %.
 13. The optical device system of claim 12, wherein the amount of BaO+CaO is about ≧6 mole %.
 14. The optical device system of claim 13, wherein the amount of BaO+CaO is about ≧8 mole %.
 15. The optical device system of claim 13, wherein the amount of WO₃+Ta₂O₅ is about 3.5-7.5 mole %.
 16. A fused optical fiber optical device system comprising at least one optical component comprising optical fibers and at least one other optical component with which light transmitted in said optical fibers interacts, wherein said optical fibers comprise a core glass of the following composition in mole %: La₂O₃ 1-23 ZrO₂ 1-10 W0₃ ≧2.5 Ta₂O₅ 0-3  ZnO 1-15 BaO + CaO ≧4   B₂0₃ 20-70  Ta₂O₅ 0-3  SiO₂ 0-40 As₂0₃ and/or Sb₂O₃  0-0.1 Nb₂O₅ 0-3  Al₂0₃ 0-8 

and essentially free of CdO and PbO with a refractive index n_(d) at least 1.8 and a CTE of ≧74×10⁻⁷.
 17. The optical device system of claim 16, wherein the amount of Ta₂O₅ is about 0-2-mole %.
 18. The optical device system of claim 17, wherein the amount of Ta₂O₅ is about 0-1.5-mole %.
 19. The optical device system of claim 16, wherein the amount of WO₃ is ≧about 2.75 mole %.
 20. The optical device system of claim 16, wherein the CTE is ≧about 75×10⁻⁷.
 21. (canceled)
 22. The optical device system of claim 16, which is a night vision telescope.
 23. The optical device system of claim 16, which comprises night vision goggles.
 24. (canceled)
 25. A fused optical fiber optical device system comprising at least one optical component comprising optical fibers and at least one other optical component with which light transmitted in said optical fibers interacts, wherein said optical fibers comprise a core glass of the following composition in mole %: La₂O₃ 1-23 ZrO₂ 1-10 W0₃ ≧2.5 ZnO 1-15 BaO + CaO ≧4   B₂0₃ 20-70  SiO₂ 0-40 As₂0₃ and/or Sb₂O₃  0-0.1 Nb₂O₅ 0-3  Al₂0₃ 0-8 

and essentially free of CdO, PbO and Ta₂O₅ with a refractive index n_(d) at least 1.8 and a CTE of ≧74×10⁻⁷.
 26. The optical device system of claim 25, wherein the amount of WO₃ is ≧about 2.75 mole %.
 27. The optical device system of claim 25, wherein the CTE is ≧about 75×10⁻⁷.
 28. (canceled)
 29. The optical device system of claim 25 which is a night vision telescope.
 30. The optical device system of claim 25 which comprises night vision goggles.
 31. (canceled)
 32. A fused optical fiber optical device system comprising at least one optical component comprising optical fibers and at least one other optical component with which light transmitted in said optical fibers interacts, wherein said optical fibers comprise a core glass of the following composition in mole %: La₂O₃ 1-23 ZrO₂ 1-10 W0₃ ≧2.85 ZnO 1-15 BaO 0-9  B₂0₃ 20-70  CaO 0-7  PbO 5-35 SiO₂ 0-40 As₂0₃ and/or Sb₂O₃  0-0.1 Nb₂O₅ 0-3  Al₂0₃ 0-8  Ta₂O₅  0-2.9

and essentially free of CdO and Y₂O₃ with a refractive index n_(d) at least 1.8 and a CTE of ≧74×10⁻⁷.
 33. The optical device system of claim 1, wherein the amount of SiO₂ is from 9-40 mole %.
 34. The optical device system of claim 16, wherein the amount of SiO₂ is from 9-40 mole %.
 35. The optical device system of claim 1, wherein said core glass has a refractive index n_(d) consisting essentially of at least 1.8.
 36. The optical device system of claim 16, wherein the amount of B₂O₃ is from 25-70 mole %. 